Choosing between direct thermal and thermal transfer labels comes down to one question:
How long does the print need to last?
What are Direct Thermal Labels?
Direct thermal labels use heat-sensitive material. No ribbon needed — the printer burns the image directly onto the label.
Best for: Shipping labels, Ecommerce pick & pack, Short-term inventory, Retail price labels.
Pros:
– No ribbon — lower cost per print
– Cleaner setup
– Perfect for high-speed printing
Cons:
– Heat and friction can fade the print
Typical lifespan: Short (hours–weeks depending on conditions)
What are Thermal Transfer Labels?
Thermal transfer labels use a ribbon (wax, wax-resin, or resin).
Best for:
– Warehouse racking / bin labels
– Asset labels
– Freezer / cold storage
– Long-life product identification
Pros:
– Longest lifespan
– Resistant to heat, moisture, chemicals
Cons:
– Ribbon required
Typical lifespan: Long (months–years)
Quick decision:
– Short-term? Direct Thermal
– Long-term? Thermal Transfer